T 3110 010

Amphenol Amphenol-Tuchel Electronics GmbH eco|matem Circular Connectors www.industrial-amphenol.com Note from the CEO Ladies and Gentlemen, For over 75 years Amphenol has enjoyed success as the interconnection technology provider of choice to industry-leading companies around the world. One of our key strategic areas of focus has been and is the Industrial market. Our organization works with leading manufacturers across a wide range of applications - including Energy Generation &Distribution,Transportation,HeavyEquipment,FactoryAutomation,WirelessOutdoor, ChipCard Readers - enabling smarter, faster and better technologies to connect products to customer solutions. The Industrial market footprint of Amphenol covers over facilities in more than 12 different European countries and more than 30 countries worldwide. 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We offer access to our worldwide resources through one individual contact person. 5 6 eco|matem Content Content Seite Brief Information 8 General Information 9 eco|mate Standard 10 eco|mate High Voltage 14 eco|mate Special Types 17 Crimp contacts 20 Accessories 21 Tools 22 Protective covers 23 Mounting Instructions 24 Technical Information 25 Remarks / Safety Classification 28 Summary of Part Numbers 29 7 eco|matem Brief Information Approvals, Testhouse Characteristics Approval Numbers VDE 3+PE, 400 V, 16 A 6+PE, 250 V, 10 A (solder version) 6+PE, 250 V, 13 A (crimp version) 56 79 ÜG SEV 3+PE, 400 V, 16 A 6+PE, 250 V, 10 A (solder version) 6+PE, 250 V, 13 A (crimp version) UL 1) 3+PE, 400 V, 16A 6+PE, 250 V, 13A 3+PE, 600 V, 13 A at AWG 16 (High Voltage) 3+PE, 600 V, 5 A at AWG 26 (High Voltage) 6+PE, 600 V, 13 A at AWG 16 (High Voltage) 6+PE, 600 V, 5 A at AWG 26 (High Voltage) E 63093 CSA 3+PE, 250 V, 12 A 6+PE, 250 V, 8 A 3+PE, 600 V, 10.5 A at AWG 16 (High Voltage) 6+PE, 600 V, 10.5 A at AWG 16 (High Voltage) 48932 In general approvals refer to versions of the connector series. Test report upon request. 8 1) Please refer to „conditions of acceptability“ eco|matem General Information General Remarks In design and conception the program meets the high requirements for applications in industrial technology. Easy operation, reduced dimensions and a more robust design are only a few of the features of the series. The connector’s main area of application is in the fields of plant construction and machine building. The connector is used for measuring and controlling applications as well as for power supply. technology. The series is comprised of a large selection of housings and shapes and offers models with screw, solder and crimp termination. Features • Circular Connectors with 3+PE and 6+PE contacts • Protection class IP 65/67 in mated condition in accordance with • Housing components made from premium molding material DIN EN 60526 • Cable housing straight or angled • Clamping ring or internal strain relief Advantages • Quick and easy assembly • Screwed cable gland with clamping ring • Strain relief and mounted gasket all in one component • Cable housing, straight or angled, for the cable diameter 6 - 12.5 mm • Robust thread for the screwed cable gland • Ergonomically designed product range for safe handling • Pre-loaded ground contact • Fastening for the protective covers on the housing of the receptacles • The program is compatible with the C16-1 series Additional standards The 6+PE model corresponds to DIN 9684-1 interface to the signal transmission on inside cabin applications for agricultural machines and tractors 9 eco|matem eco|matem Standard 10 eco|matem Standard | Technical Data General Characteristics Standard Characteristics Number of contacts 3 + PE Termination technique Wire gauge / AWG Flammability 6 + PE screw type solder type crimp type 0.75 - 2.5 mm2 AWG 18-14 max. 0.75mm2 AWG 18 0.14 - 1.5 mm2 AWG 26 - 16 UL 94 VO Locking system round thread View on termination side of male contact insert Electrical Characteristics Rated voltage IEC 60664-1 1) 400 V 250 V Pollution degree IEC 60664-1 1) 3 Installation category IEC 60664-1 1) III Insulation group IEC 60664-1 1) II Rated impulse withstand voltage IEC 60664-1 Current rating IEC 60512-5-2 Contact resistance IEC 60512-2-1 ≤5mΩ Insulation resistance IEC 60512-3-1 ≥ 108 Ω 6000 V 1) 4000 V 16 A / + 55°C 12 A / + 55°C 13 A / + 55°C Climatic Characteristics Climatic category IEC 60068-1 Operating temperature 40 / 100 /56 40 / 125 / 56 -40°C ... +100°C -40°C ... +125°C Mechanical Characteristics IP-degree IEC 60529 IP 65 / IP 67 Insertion and withdrawal forces IEC 60512-13-2 Mechanical operation IEC 60512-9-1 ≤ 15 N ≤ 30 N ≥ 500 mating cycles Materials Housing material PA 6.6 / PA 6 Dielectric material PA 6.6 / PA 6 Gasket material Neopren Material lace for protective cover TPE Contact plating silver plating / gold plating Derating-Curves 2) 3 + PE 6 + PE Curve Wire gauge a 1.5 mm2 b 2.5 mm2 b 25 a 20 15 10 5 0 0 20 40 60 80 100 120 Umgebungstemperatur Ambient temperature (°C) 140 30 Current Strombelastbarkeit carrying capacity Current Strombelastbarkeit carrying capacity 30 Curve Wire gauge a 0.75 mm2 stamped soldercontacts b 1.5 mm2 stamped crimpcontacts 25 20 b 15 a 10 5 0 0 20 40 60 80 100 Umgebungstemperatur Ambient temperature (°C) 120 140 Remark The stated technical values refer to the use as connector without breaking capacity (COC). If these components are used as plug and socket device a reduced current carrying capacity has to be considered. The characteristics have to be requested from the manufacturer. 1) 2) DIN EN 60664-1 ^ = VDE 0110-1 ^ = IEC 60664-1 All contacts under load 11 eco|matem Standard | Male Cable Connectors | Male Receptacles Description No. of contacts Part number Silver plating Drawing Gold plating Male cable connector straight | strain relief with clamping ring 6 -12.5 mm Screw blue black 3 + PE 3 + PE C016 20H003 100 10 C016 20H003 200 10 C016 20H003 100 12 C016 20H003 200 12 Solder blue black 6 + PE 6 + PE C016 30H006 100 10 C016 30H006 200 10 C016 30H006 100 12 C016 30H006 200 12 Crimp 1) blue black 6 + PE 6 + PE C016 10H006 000 10 C016 10H006 000 10 C016 10H006 000 12 C016 10H006 000 12 Male cable connector straight | with internal cable clamping and clamping ring 6 - 10.0 mm Screw blue black 3 + PE 3 + PE C016 20H003 110 10 C016 20H003 210 10 C016 20H003 110 12 C016 20H003 210 12 Solder blue black 6 + PE 6 + PE C016 30H006 110 10 C016 30H006 210 10 C016 30H006 110 12 C016 30H006 210 12 Crimp 1) blue black 6 + PE 6 + PE C016 10H006 010 10 C016 10H006 010 10 C016 10H006 010 12 C016 10H006 010 12 Male cable connector angled| strain relief with clamping ring 6 -12.5 mm Screw blue black 3 + PE 3 + PE C016 20K003 100 10 C016 20K003 100 12 C016 20K003 200 10 C016 20K003 200 12 Solder blue black 6 + PE 6 + PE C016 30K006 100 10 C016 30K006 100 12 C016 30K006 200 10 C016 30K006 200 12 Crimp1) blue black 6 + PE 6 + PE C016 10K006 000 10 C016 10K006 000 12 C016 10K006 000 10 C016 10K006 000 12 Male Receptacle Screw black 3 + PE C016 20C003 100 12 C016 20C003 200 12 A 14.0 Solder black 6 + PE C016 30C006 100 12 C016 30C006 200 12 12.0 Crimp 1) black 6 + PE C016 10C006 000 12 C016 10C006 000 12 16.5 Mounting Instruction 2) For sealing reason this surface needs to be level and free of burrs 12 Crimp contacts see page 20 2) Mounting hole Ø 22 without chamfer, suitable sealing for screws is necessary. Tightening torque 0.8 Nm 1) Figure eco|matem Standard | Female Cable Connectors | Female Receptacles Description No. of contacts Part number Silver plating Drawing Figure Gold plating Female cable connector straight | strain relief with clamping ring 6 -12.5 mm Screw blue black 3 + PE 3 + PE C016 20D003 100 10 C016 20D003 200 10 C016 20D003 100 12 C016 20D003 200 12 Solder blue black 6 + PE 6 + PE C016 30D006 100 10 C016 30D006 200 10 C016 30D006 100 12 C016 30D006 200 12 Crimp 1) blue black 6 + PE 6 + PE C016 10D006 000 10 C016 10D006 000 10 C016 10D006 000 12 C016 10D006 000 12 Female cable connector straight | with internal cable clamping and clamping ring 6 - 10.0 mm Screw blue black 3 + PE 3 + PE C016 20D003 110 10 C016 20D003 210 10 C016 20D003 110 12 C016 20D003 210 12 Solder blue black 6 + PE 6 + PE C016 30D006 110 10 C016 30D006 210 10 C016 30D006 110 12 C016 30D006 210 12 Crimp 1) blue black 6 + PE 6 + PE C016 10D006 010 10 C016 10D006 010 10 C016 10D006 010 12 C016 10D006 010 12 Female cable connector angled| strain relief with clamping ring 6 -12.5 mm Screw blue black 3 + PE 3 + PE C016 20F003 100 10 C016 20F003 100 12 C016 20F003 200 10 C016 20F003 200 12 Solder blue black 6 + PE 6 + PE C016 30F006 100 10 C016 30F006 100 12 C016 30F006 200 10 C016 30F006 200 12 Crimp1) blue black 6 + PE 6 + PE C016 10F006 000 10 C016 10F006 000 12 C016 10F006 000 10 C016 10F006 000 12 Female Receptacle Screw black 3 + PE A C016 20G003 100 12 C016 20G003 200 12 13.5 Solder black 6 + PE C016 30G006 100 12 C016 30G006 200 12 14.2 Crimp 1) black 6 + PE C016 10G006 000 12 C016 10G006 000 12 16.5 Mounting Instruction 2) For sealing reason this surface needs to be level and free of burrs Crimp contacts see page 20 2) Mounting hole Ø 22 without chamfer, suitable sealing for screws is necessary. Tightening torque 0.8 Nm 1) 13 eco|matem eco|matem High Voltage 14 eco|matem High Voltage | Technical Data General Characteristics Standard Characteristics Number of contacts 3 + PE Termination technique 6 + PE crimp type Wire gauge / AWG 0.14 - 1.5 mm2 AWG 26 - 16 Flammability UL 94 VO Locking system round thread View on termination side of male contact insert Electrical Characteristics Rated voltage IEC 60664-1 1) Pollution degree IEC 60664-1 600 V 3 (mated) 1) Installation(overvoltage)category IEC 60664-1 1) III Material group II IEC 60664-1 1) Rated impulse withstand voltage IEC 60664-1 1) 6000 V Current carrying capacity IEC 60512-5-2 14 A / + 40°C Contact resistance IEC 60512-2-1 ≤5mΩ Insulation resistance IEC 60512-3-1 ≥ 108 Ω Climatic Characteristics Climatic category IEC 60068-1 40 / 125 / 56 Operating temperature -40°C ... +125°C Mechanical Characteristics Degree of protection IEC 60529 Insertion and withdrawal force IEC 60512-13-2 ≤ 35 N IP 65 Mechanical operation IEC 60512-9-1 ≥ 500 mating cycles Materials Housing material PA 6.6 / PA 6 Dielectric material PA 6.6 / PA 6 Gasket material Neopren Contact plating silver plating / gold plating Derating-Curves 2) Prüfstelle 6 + PE Current carrying capacity Strombelastbarkeit 30 Curve Wire gauge a 1.5 mm2 stamped crimpcontacts 25 20 a 15 UL * CSA 10 5 0 0 20 40 60 80 100 Umgebungstemperatur Ambient temperature (°C) 120 Kennwert 3+PE, 600 V, 13 A at AWG 16 3+PE, 600 V, 5 A at AWG 26 6+PE, 600 V, 13 A at AWG 16 6+PE, 600 V, 5 A at AWG 26 3+PE, 600 V, 10.5 A at AWG 16 6+PE, 600 V, 10.5 A at AWG 16 140 In general approvals refer to versions of the connector series. Test report upon request. * Please refer to „conditions of acceptability“ Remark The stated technical values refer to the use as connector without breaking capacity (COC). If these components are used as plug and socket device a reduced current carrying capacity has to be considered. The characteristics have to be requested from the manufacturer. 1) 2) DIN EN 60664-1 ^= VDE 0110-1 ^= IEC 60664-1 All contacts under load 15 eco|matem High Voltage | Female Cable Connectors | Male Receptacles Description No. of Part number Drawing contacts Female cable connector straight | with clamping ring, cable diameter 6 -12.5 mm Crimp 1) black 3 + PE 6 + PE C016 10D003 806 12 C016 10D006 806 12 Male receptacle Crimp1) black 3 + PE 6 + PE C016 10P003 806 12 C016 10P006 806 12 Mounting Instruction 2) For sealing reason this surface needs to be level and free of burrs. Remark • Standard dust cups don’t fi t on high voltage versions special caps upon request. • Thread size M 20 x 1.5 • If turn protection is required, we recommend to glue receptacles. 16 1) 2) Crimp contacts see page 20 Tightening torque 4 -5 Nm Figure eco|matem eco|matem Special Types 17 eco|matem Special Types* | Male Cable Connectors | Female Cable Connectors Description No. of contacts Part number Silver plating Male cable connector straight | with 4 pressure plates Screw black 1) 3 + PE C016 20H003 804 12 Male cable connector straight | 1 pressure plate at PE Screw black 1) 3 + PE C016 20H003 803 12 Female cable connector straight | with 4 pressure plates Screw black 1) 3 + PE C016 20D003 806 12 Female cable connector straight | with turned contacts Screw black 1) 18 * 6 + PE C016 30D006 800 12 Further specifications upon request More backshell colors upon request 1) Drawing Figure eco|matem Special Types*| Female Receptacle | Male Receptacle Description No. of Part number Drawing Figure contacts Female receptacle | solder with turned contacts black 6 + PE C016 30G006 800 12 Female receptacle colored| 6 + PE crimp1) yellow blue 6 + PE 6 + PE T 3107 800 T 3107 802 Male receptacle | straight dip solder black 3+ PE 6 + PE T 3110 010 T 3106 010 Male receptacle | 3 + PE solder with turned contacts black 3+ PE T 3110 100 * Further specifications upon request Crimp contacts see page 20/ Crimp tooling 1) 19 eco|matem Supplied as Crimp Contacts for Insulation Pieces Part number Figure wire gauge Ø in mm Male contact Female contact 100 VN 01 016 0011 1 VN 02 016 0003 1 Stamped single contacts 1.6 mm | 6+PE silver plating 0.14 - 0.5 mm2 Standard 0.5 - 1.5 mm2 1.0 - 2.0 1.8 - 2.8 100 VN 01 016 0004 1 VN 02 016 0002 1 silver plating 0.14 - 0.5 mm High voltage 0.5 - 1.5 mm2 1.0 - 2.0 100 VN 01 016 0003 1 VN 02 016 0003 1 1.8 - 2.8 100 VN 01 016 0002 1 VN 02 016 0002 1 gold plating Standard 0.14 - 0.5 mm2 1,0 - 2,0 100 VN 01 016 0011 2 VN 02 016 0003 2 0.5 - 1.5 mm2 1.8 - 2.8 100 VN 01 016 0004 2 VN 02 016 0002 2 1.0 - 2.0 100 VN 01 016 0003 2 VN 02 016 0003 2 1.8 - 2.8 100 VN 01 016 0002 2 VN 02 016 0002 2 2 gold plating 0.14 - 0.5 mm High voltage 0.5 - 1.5 mm2 2 Stamped contact on reel for hand crimping tools 1.6 mm | 6+PE silver plating 0.14 - 0.5 mm2 Standard 0.5 - 1.5 mm2 1.0 - 2.0 200 ZN 01 016 0011 1 ZN 02 016 0003 1 silver plating 0.14 - 0.5 mm2 High voltage 0.5 - 1.5 mm2 1.8 - 2.8 200 ZN 01 016 0004 1 ZN 02 016 0002 1 1.0 - 2.0 200 ZN 01 016 0003 1 ZN 02 016 0003 1 1.8 - 2.8 200 ZN 01 016 0002 1 ZN 02 016 0002 1 gold plating Standard 0.14 - 0.5 mm2 1.0 - 2.0 200 ZN 01 016 0011 2 ZN 02 016 0003 2 0.5 - 1.5 mm 1.8 - 2.8 200 ZN 01 016 0004 2 ZN 02 016 0002 2 1.0 - 2.0 200 ZN 01 016 0003 2 ZN 02 016 0003 2 1.8 - 2.8 200 ZN 01 016 0002 2 ZN 02 016 0002 2 2 gold plating 0.14 - 0.5 mm High voltage 0.5 - 1.5 mm2 2 Stamped contact on reel for crimping machines contact feeding right hand side1.6 mm | 6+PE silver plating 0.14 - 0.5 mm2 Standard 0.5 - 1.5 mm2 1.0 - 2.0 2000 HN 01 016 0011 1 HN 02 016 0003 1 silver plating 0.14 - 0.5 mm2 High voltage 0.5 - 1.5 mm2 1.8 - 2.8 2000 HN 01 016 0004 1 HN 02 016 0002 1 1.0 - 2.0 2000 HN 01 016 0003 1 HN 02 016 0003 1 1.8 - 2.8 2000 HN 01 016 0002 1 HN 02 016 0002 1 gold plating Standard 0.14 - 0.5 mm2 1.0 - 2.0 2000 HN 01 016 0011 2 HN 02 016 0003 2 0.5 - 1.5 mm 1.8 - 2.8 2000 HN 01 016 0004 2 HN 02 016 0002 2 1.0 - 2.0 2000 HN 01 016 0003 2 HN 02 016 0003 2 1.8 - 2.8 2000 HN 01 016 0002 2 HN 02 016 0002 2 2 gold plating 0.14 - 0.5 mm High voltage 0.5 - 1.5 mm2 2 Stamped contact on reel for crimping machines contact feeding left hand side1.6 mm | 6+PE silver plating 0.14 - 0.5 mm2 Standard 0.5 - 1.5 mm2 1.0 - 2.0 2000 TN 01 016 0011 1 TN 02 016 0003 1 1.8 - 2.8 2000 TN 01 016 0004 1 TN 02 016 0002 1 silver plating 0.14 - 0.5 mm2 High voltage 0.5 - 1.5 mm2 1.0 - 2.0 2000 TN 01 016 0003 1 TN 02 016 0003 1 1.8 - 2.8 2000 TN 01 016 0002 1 TN 02 016 0002 1 gold plating Standard 0.14 - 0.5 mm 1.0 - 2.0 2000 TN 01 016 0011 2 TN 02 016 0003 2 0.5 - 1.5 mm 1.8 - 2.8 2000 TN 01 016 0004 2 TN 02 016 0002 2 1.0 - 2.0 2000 TN 01 016 0003 2 TN 02 016 0003 2 1.8 - 2.8 2000 TN 01 016 0002 2 TN 02 016 0002 2 2 2 gold plating 0.14 - 0.5 mm High voltage 0.5 - 1.5 mm2 2 20 Find our tools in the catalogue “Tools” eco|matem Description Accessories Part number Figure Back shell right angled (Packaging units 10 pieces) right angled with clamping ring blue C016 G09 042 G10 X black C016 G09 041 G10 X Back shell straight (Packaging units 5 pieces) colored back shells blue C016 G11 042 E1 V black C016 G11 041 E10 V red C016 G11 043 E10 V white C016 G11 044 E10 V green C016 G11 045 E10 V yellow C016 G11 046 E10 V orange C016 G11 048 E10 V violet C016 G11 060 E10 V brown C016 G11 061 E10 V Cable clamp (Packaging units 10 pieces) for all straight cable connectors Cable clamp diameter Ø 6 - 10 mm N 16 110 2000 X Plugs brass for 3+PE red N 17 021 0001 für 6+PE red N 17 17 0001 black N 17 17 0001 1 21 eco|matem Accessories Description Part number Figure Back shells (Packaging units 10 pieces) Back shell PG 9 with thrust collar T 3102 003 7 X Back shell PG 11 with thrust collar T 3102 004 7 X Back shell PG 13.5 with clamping ring T 3102 005 7 X Rubber gasket for cable diameter 4-6 mm² eco|matem N 06 007 0004 While mounting the rubber gasket for 4-6 mm², the cable clamp shall be bolted with the convex section face-down in order to ensure the strain relief. Tools Description Wire gauge Contact locator Crimping dies Tool Removal tool for crimp contacts - - - FG 0300 146 1 Hand crimp tools for single contacts 0.14 - 0.5 mm2 TA 0002 146 0001 TA 0000 202 TA 0500 0.5 - 1.5 mm2 TA 0002 146 0001 TA 0000 163 TA 0500 0.14 - 0.5 mm2 - - TA 0700 203 0.5 - 1.5 mm2 - - TA 0700 309 Hand crimp tools for contacts on reel 22 Part number eco|matem Protective Covers Description Part number Drawing Figure Protective covers for cable and receptacle housings for male cable connector C016 00U000 010 12 round cord for male receptacle round cord C016 00U000 000 12 forfemalecableconnector C016 00V000 010 12 round cord for female receptacle round cord C016 00V000 000 12 for male cable connector nylon cord T 6482 000 für male receptacle nylon cord T 6482 001 stainless steel cord T 6482 008 fürfemalecableconnector nylon cord T 6483 000 for female receptacle nylon cordr T 6483 001 Mounting of the protective covers on the back shell, male or female receptacles Protective covers for 600 V version upon request 23 eco|matem Mounting Instructions Mounting instruction, straight cable connector Stripping lengths Measure a 1) Measure b Screw contacts with internal cable clamping without internal cable clamping 18 +1 25 +1 7 +1 2) 7 +1 2) Solder contacts with internal cable clamping without internal cable clamping 14 +1 22 +1 4 +1 4 +1 Crimp contacts 0.14 – 0.50 mm2 0.50 – 1.5 mm2 with internal cable clamping without internal cable clamping pay attention at keying 3 +0,5 3.5 +1 clamping ring with mounted gasket 14 +1 22 +1 internal cable clamping b back shell tightening torque 1.5 - 2 Nm additionally included gasket a male contact insert with locking ring TR 22 x 2 cable nut tighteningtorquet 1.5 - 2 Nm 3) tightening torque max. 0.3 Nm 3) female contact insert with locking ring Mounting instruction, right angled cable connector Stripping lengths Measure a1) Measure b Screw contacts without internal cable clamping 35 +1 7 +1 2) Solder contacts without internal cable clamping 32 +1 4 +1 Crimp contacts 0.14 – 0.5 mm2 0.50 – 1.5 mm2 without internal cable clamping pay attention at keying 3 +0,5 3.5 +1 32 +1 right angled back shell tightening torque 1 - 2 Nm b a clampingringwith male contact insert with locking ring mountedgasket shell female contact insert with locking ring 24 1) 3) TR 22 x 2 additionally included gasket PE + 2 mm 2) End splice recommended The tightening torque figures cand vary depending on the cable you use cable nut tighteningtorquet 1.5 - 2 Nm 3) eco|matem Technical Information Order Information Color coding Crimp version Backshells of cable connectors are available in diff erent colors upon Order number do not include crimp contacts. Please order separately request. Min order quantity = 1000 pcs. per type. (see page 20). Mechanical coding Crimp tooling Achieved by special coding pins which are inserted into contact cavities. Min. order quantitiy = 1000 pcs. per type. Ask for our catalogue “Tools”. Structure of part number C016 30 D Series Terminationtechnique 10 = Crimp (6 + PE) 20 = Screw (3 + PE) 30 = Solder (6 + PE) Style No. of Poles H = Male cable connector 003 = 3 + PE D = Femalecableconnector 006 = 6 + PE K = Right angled male cable connector F = Right angled female cable connector C = Male receptacle G = Female receptacle P = Male receptacle 006 1 00 10 Contact Plating Strain relief Version 1 = silver plating 00 = receptacle or 10 = cable connector 2 = gold plating cable connector in blue/ 0 = without contacts with black clamping ring 12 = cable or 10 = cable connector receptacle with internal connector cable clamp in blue Screw termination Diagram 1 below shows the range of tensile strength for a screw connection with a clamp screw M3, fastened with a torque of 50 Ncm, depending on the wire size. Chart 1 Diagramm 1 Wire size (mm2) 1.5 2.5 Screw size M3 M3 Test torque (Ncm) max. 50 max. 50 Tensilestrength Screw clamps are designed acc. to EN 60999-1/VDE 06095.1. Chart 1 below shows the screw size depending on wire size and the required clamping and testing torque. Wire gauge Conversion AWG - mm2 The comparison chart 2 below allows a cross reference between American Wire Gauge (AWG) and metric wire sizes (mm2). Chart 2 AWG Wire composition Wire diameter Wire size AWG Wire composition Wire diameter Wire size 30 1 x 0.25 0.25 mm 0.05 mm2 20 1 x 0.81 0.81 mm 0.52 mm2 7 x 0.10 0.36 mm 0.06 mm2 7 x 0.32 0.97 mm 0.56 mm2 1 x 0.32 0.32 mm 0.08 mm2 19 x 0.20 1.02 mm 0.62 mm2 7 x 0.13 0.38 mm 0.09 mm2 1 x 1.02 1.02 mm 0.79 mm2 1 x 0.40 0.40 mm 0.13 mm 19 x 0.25 1.27 mm 0.96 mm2 7 x 0.16 0.48 mm 0.14 mm2 16 19 x 0.29 1.44 mm 1.23 mm2 19 x 0.10 0.51 mm 2 0.15 mm 14 19 x 0.36 1.80 mm 1.95 mm2 1 x 0.51 0.51 mm 0.21 mm2 12 19 x 0.46 2.29 mm 3.09 mm2 7 x 0.20 0.61 mm 0.23 mm2 10 37 x 0.40 3.10 mm 4.60 mm2 19 x 0.13 0.64 mm 2 0.24 mm 8 133 x 0.29 4.0 mm 8.80 mm2 1 x 0.64 0.64 mm 0.33 mm2 6 133 x 0.36 5.5 mm 13.5 mm2 7 x 0.25 0.76 mm 0.36 mm2 19 x 0.16 0.81 mm 0.38 mm2 28 26 24 22 18 2 It is to be noted that wires of the same AWG number but with different composition have slightly different mm2. 25 eco|matem Technical Information Crimp Termination Assembly Instructions Acrimpconnectionisanon-detachableelectricalconnectionbetween a wire and a crimp contact produced with the crimp technology. Precise crimping dies which are matched to the crimp barrel and the wire size and a defined deformation result in a reliable electrical connection. There are open crimp barrels (stamped contacts) and closed crimp barrels (turned contacts). The main advantages of crimp connections are: • Efficient termination of contacts • Reproducible terminations achieve consistent electrical and mechanical results The requirements for crimp connections are defined in IEC 60352 Part 2 / DIN EN 60352 Part 2. An important point of the quality of a crimp connection is the achieved tensile strength of the termination. Easily measured, the tensile strength is a practible means for quality control purposes. Diagram 2 below shows the required minimum tensile strength for open and closed barrels depending on the wire size For crimp contacts use the released crimp tool. The insertion and extraction of crimp contacts shall only be approved with the corresponding insertion/extraction tool. A detailed description of the crimp technology can be found in our crimp tooling catalogues. Crimp contacts are in this catalogue on page 20. Diagramm 2 N lb 1000 4000 3000 500 400 2000 300 Min. tensile strength N 500 400 100 300 50 40 200 30 100 20 50 40 10 30 5 26 mm2 0,05 AWG 0,1 0,2 0,5 1,0 1,5 2,5 4,0 6,0 28 20 12 26 10 14 24 22 18 16 Wire gauge in mm2 / AWG 10,0 8 20 Min. tensile strength lb 1000 200 eco|matem Technical Information Chart 4 Degree of Protection 2nd Electrical devices to which connectors belong to have to be protected for charact. safety reasons from outside influences like dust, foreign objects, direct contact, moisture and water. This protection is provided on industrial numeral connectors by its housings with their latching devices and sealed cable 0 entries. The degree of protection can be selected depending on the type of 1 intended use. The standard IEC 60529 and/or DIN EN 60529/VDE 0470 Part 1 has specified the degree of protection and divided into several classes. 2 The degree of protection is indicated in the following way: IP65 Code letters (Internat. Protection) 1st charact. numeral (degree of protection against access to hazardous parts and against solid foreign objects) 2nd charact. numeral (degree of protection against ingress of water) Non-protected -- Protected against vertically Vertically falling drops shall falling water drops have no harmful effects. Protected against vertically Vertically falling drops shall falling water drops when have no harmful effects enclosure tilted up to 15° when the enclosure is tilted at any angel up to 15° on either side of the vertical. Protected against spraying Water sprayed at an angle up water to 60° on either side of the vertical shall have no harmful effects 4 Protected against splashing Water splashed against the water enclosure from any direction shall have no harmful effects. 5 Protected against water jets Chart 3 Definition Definition 3 The following charts 3 an 4 give an overview about all protection degrees. 1st Brief description charact. numeral Brief description Water projected in jets against the enclosure from any direction shall have no harmful effects. 0 Non-protected – 6 1 Protected against access to hazardouspartswiththeback of a hand. Protected against solid foreign objects of ≥ 50mm Ø. The probe, sphere of 50mm Ø, shall not fully penetrate and shallhaveadequateclearance from hazardous parts. Protected against powerful Water projected in powerful water jets jets against the enclosure from any direction shall have no harmful effects. 7 Protected against access to hazardous parts with a finger. Protected against solid foreign objects of ≥ 12.5mm Ø. The jointed test finger of 12mm Ø, 80mm length, shall have adequate clearance from hazardous parts. The probe, sphere of 12.5mm Ø, shall not fully penetrate. Protected against the effects of temporary immersion in water Intrusionofwaterinquantities causing harmful effects shall not be possible when the enclosure is temporalily immersed in water for 30 min. in 1m depth. 8 3 Protected against access to hazardous parts with a tool.Protectedagainstsolid foreign objects of ≥ 2.5mm Ø. The probe of 2.5mm Ø shall not penetrate at all. Protected against the effects of continous immersion in water 4 Protected against access to hazardous parts with a wire. Protected against solid foreign objects of ≥ 1mm Ø. The probe of 1mm Ø shall not penetrate at all. Intrusionofwaterinquantities causing harmful effects shall not be possible when the enclosure is continuously immersed in water under conditions which shall be agreedbetweenmanufacturer and user but which are more severe than for numeral 7. 5 Protected against access to hazardous parts with a wire. Dust-protected. The probe of 1mm Ø shall not penetrate. Intrusion of dust is not totallyprevented,butdustshall not penetrate in a quantity to interfere with satisfactory operation of the device or to impair safety. 6 Protected against access to hazardous parts with a wire Dust-tight. The probe of 1mm Ø shall not penetrate. No intrussion of dust. 2 1) 9K1) Protected against water Water projected in powerful during high pressure/steam jets with high pressure against jet cleaning the enclosure from any directionshallhavenoharmful effects. Remark: Numeral acc. to DIN 40050 part 9, vehicles IP code 27 eco|matem Remarks / Safety Classification 1. General Remarks These connectors are designed and produced in conformity with the low voltage directive (73/23/EWG) respectively Gerätesicherheitsgesetz (German law) and are especially in accordance with the standards DIN EN 61984 / IEC 61984 (VDE 0627); IEC 60664-1 (VDE 0110-1) and IEC 60529. The connectors may be used only within the technical ratings. All technical data refer to mated connectors under live conditions. The safety of the connector system depends on the correct selection of products, proper assembly of the connector device and a precise fit of the connectors 2. Application Remarks Connectors with / without breaking capacity must be used according to specified technical ratings. The technical data represents the initial value of mated parts under predetermined conditions and length of time.These values could change with different test parameters or product requirements. The connectors of the series are designed for the areas of application including the construction and installation of controlling and electrical devices. The product has been tested for the intended purposes only. If the connection is used other than originally intended, or in another manner that we have not previously tested, the consumer assumes full responsibility. All rated data for the connectors listed in this catalogue are based on overvoltage category III and pollution degree 3 for electronic applications if not stated differently. Connectors were completely mated according to their respective safety locking mechanism. Selection and testing of connectors with / without breaking capacity to meet specific product or industrial requirements such as rated voltage and the related clearances and creepage distances are the responsibility of the user. 3. Assembling Remarks Protection against electrical shock of the termination of the connectors shall be secured by correct mounting. Connectors of the same or different series being mounted side by side may be protected against incorrect mating by the use of coding options. Care must be taken to ensure the parts are correctly mated and screws are tightened with the proper torque. 4. Termination Remarks Cable connectors are eff ectively secured when using the strain relief (internal clamping ring). All cable properties or specifi cations must becompatible with the connector design and materials. Please make sure that the usability of the cable in conjunction with the clamping ring is given. Designated wire conductors must be terminated to the correct poles in the connector. 28 Crimp contacts must be fully inserted into the plastic housing and strain relief assured with a slight tug on the wire. Wire should be stripped correctly according to printed specifi cations to insure no electrical contact can be made between the conductors. There should be no nicked or cut strains during the stripping action. eco|matem Summary of Part Numbers Bestellnummer C016 00U000 000 12 C016 00U000 010 12 C016 00V000 000 12 C016 00V000 010 12 C016 10C006 000 12 C016 10C006 000 12 C016 10D003 806 12 C016 10D006 000 10 C016 10D006 000 10 C016 10D006 000 12 C016 10D006 000 12 C016 10D006 010 10 C016 10D006 010 10 C016 10D006 010 12 C016 10D006 010 12 C016 10D006 806 12 C016 10F006 000 10 C016 10F006 000 10 C016 10F006 000 12 C016 10F006 000 12 C016 10G006 000 12 C016 10G006 000 12 C016 10H006 000 10 C016 10H006 000 10 C016 10H006 000 12 C016 10H006 000 12 C016 10H006 010 10 C016 10H006 010 10 C016 10H006 010 12 C016 10H006 010 12 C016 10K006 000 10 C016 10K006 000 10 C016 10K006 000 12 C016 10K006 000 12 C016 10P003 806 12 C016 10P006 806 12 C016 20C003 100 12 C016 20C003 200 12 C016 20D003 100 10 C016 20D003 100 12 C016 20D003 110 10 C016 20D003 110 12 C016 20D003 200 10 C016 20D003 200 12 C016 20D003 210 10 C016 20D003 210 12 C016 20D003 806 12 C016 20F003 100 10 C016 20F003 100 12 C016 20F003 200 10 C016 20F003 200 12 C016 20G003 100 12 C016 20G003 200 12 C016 20H003 100 10 C016 20H003 100 12 C016 20H003 110 10 C016 20H003 110 12 C016 20H003 200 10 C016 20H003 200 12 C016 20H003 210 10 C016 20H003 210 12 C016 20H003 803 12 Seite 23 23 23 23 12 12 16 13 13 13 13 13 13 13 13 16 13 13 13 13 13 13 12 12 12 12 12 12 12 12 12 12 12 12 16 16 12 12 13 13 13 13 13 13 13 13 18 13 13 13 13 13 13 12 12 12 12 12 12 12 12 18 Bestellnummer C016 20H003 804 12 C016 20K003 100 10 C016 20K003 100 12 C016 20K003 200 10 C016 20K003 200 12 C016 30C006 100 12 C016 30C006 200 12 C016 30D006 100 10 C016 30D006 100 12 C016 30D006 110 10 C016 30D006 110 12 C016 30D006 200 10 C016 30D006 200 12 C016 30D006 210 10 C016 30D006 210 12 C016 30D006 800 12 C016 30F006 100 10 C016 30F006 100 12 C016 30F006 200 10 C016 30F006 200 12 C016 30G006 100 12 C016 30G006 200 12 C016 30G006 800 12 C016 30H006 100 10 C016 30H006 100 12 C016 30H006 110 10 C016 30H006 110 12 C016 30H006 200 10 C016 30H006 200 12 C016 30H006 210 10 C016 30H006 210 12 C016 30K006 100 10 C016 30K006 100 12 C016 30K006 200 10 C016 30K006 200 12 C016 G09 041 G10 X C016 G09 042 G10 X C016 G11 041 E10 V C016 G11 042 E1 V C016 G11 043 E10 V C016 G11 044 E10 V C016 G11 045 E10 V C016 G11 046 E10 V C016 G11 048 E10 V C016 G11 060 E10 V C016 G11 061 E10 V FG 0300 146 1 HN 01 016 0002 1 HN 01 016 0002 2 HN 01 016 0003 1 HN 01 016 0003 2 HN 01 016 0004 1 HN 01 016 0004 2 HN 01 016 0011 1 HN 01 016 0011 2 HN 02 016 0002 1 HN 02 016 0002 1 HN 02 016 0002 2 HN 02 016 0002 2 HN 02 016 0003 1 HN 02 016 0003 1 HN 02 016 0003 2 Seite 18 12 12 12 12 12 12 13 13 13 13 13 13 13 13 18 13 13 13 13 13 13 19 12 12 12 12 12 12 12 12 12 12 12 12 21 21 21 21 21 21 21 21 21 21 21 22 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 Bestellnummer Seite HN 02 016 0003 2 20 N 06 007 0004 22 N 16 110 2000 X 21 N 17 17 0001 21 N 17 17 0001 1 21 N 17 021 0001 21 T 3102 003 7 X 22 T 3102 004 7 X 22 T 3102 005 7 X 22 T 3106 010 19 T 3107 800 19 T 3107 802 19 T 3110 010 19 T 3110 100 19 T 6482 000 23 T 6482 001 23 T 6482 008 23 T 6483 000 23 T 6483 001 23 TA 0000 163 22 TA 0000 202 22 TA 0002 146 0001 22 TA 0002 146 0001 22 TA 0500 22 TA 0500 22 TA 0700 203 22 TA 0700 309 22 TN 01 016 0002 1 20 TN 01 016 0002 2 20 TN 01 016 0003 1 20 TN 01 016 0003 2 20 TN 01 016 0004 1 20 TN 01 016 0004 2 20 TN 01 016 0011 1 20 TN 01 016 0011 2 20 TN 02 016 0002 1 20 TN 02 016 0002 1 20 TN 02 016 0002 2 20 TN 02 016 0002 2 20 TN 02 016 0003 1 20 TN 02 016 0003 1 20 TN 02 016 0003 2 20 TN 02 016 0003 2 20 VN 01 016 0002 1 20 VN 01 016 0002 2 20 VN 01 016 0003 1 20 VN 01 016 0003 2 20 VN 01 016 0004 1 20 VN 01 016 0004 2 20 VN 01 016 0011 1 20 VN 01 016 0011 2 20 VN 02 016 0002 1 20 VN 02 016 0002 1 20 VN 02 016 0002 2 20 VN 02 016 0002 2 20 VN 02 016 0003 1 20 VN 02 016 0003 1 20 VN 02 016 0003 2 20 VN 02 016 0003 2 20 ZN 01 016 0002 1 20 ZN 01 016 0002 2 20 ZN 01 016 0003 1 20 Bestellnummer ZN 01 016 0003 2 ZN 01 016 0004 1 ZN 01 016 0004 2 ZN 01 016 0011 1 ZN 01 016 0011 2 ZN 02 016 0002 1 ZN 02 016 0002 1 ZN 02 016 0002 2 ZN 02 016 0002 2 ZN 02 016 0003 1 ZN 02 016 0003 1 ZN 02 016 0003 2 ZN 02 016 0003 2 Seite 20 20 20 20 20 20 20 20 20 20 20 20 20 29 eco|matem 30 Your Notes eco|matem Your Notes 31 International England Amphenol Limited Thanet Way, Whitstable Kent, CT53JF Telefon +44 1227 773 200 www.amphenol.co.uk Mexiko Amphenol Mexico Prolongacion Reforma 61 - 6 B2 Col. Paseo de las Lomas C.P. 01330 Mexico D.F. Telefon +52 55 5258 99 84 www.amphenolmexico.com Taiwan Amphenol East Asia Limited-Taiwan 5F, No. 361, Fusing 1st Rd Gueishan Township, Taoyuan County 333 Telefon +886 3 2647 200 www.amphenol.com Australien Amphenol Australia Pty. Ltd. 2 Fiveways Blvd Keysborough Victoria 31 73 Telefon +61 3 8796 88 88 www.amphenol.com.au Frankreich Amphenol Socapex S.A.S. 948, Promenade de l’Arve, BP 29 Thyez Cedex, 74311 Telefon +33 4 5089 28 00 www.amphenol-socapex.com Singapur Asia Pacific Sales Operations 72 Bendemeer Rd, No.03-32/33 Hiap Huat House, Luzerne, 339941 Singapore Telefon +65 6294 2128 www.amphenol.com Amphenol LTW Technology Co., Ltd. 9F, No. 657-12, Zhongzheng Road Xinzhuang Dist., New Taipei City 242 Taiwan Telefon +886 2 2908 5626 sales@ltw-tech.com www.amphenolltw.com Brasilien Amphenol do Brasil Ltda. Rua Diogo Moreira 132, 20th Floor CEP 05423-101 Sao Paulo SP Telefon +55 11 3815 10 03 www.amphenol.com.br Indien Amphenol Interconnect India Pvt Ltd 105, Bhosari Industrial Area Pune – 411 026 Telefon +91 20 2712 04 81 www.amphenol-in.com Spanien Amphenol Espana Edificio Burgosol, Oficina 55 C/Comunidad de Madrid, 35 bis Las Rozas (Madrid), 28230 Telefon +34 91 6407 302 www.amphenol.com Türkei Amphenol Turkey Sun Plaza Kat: 15 Maslak Mah. Bilim Sok.No:15 34398 Sisli - Istanbul Telefon +90 2123 679 220 www.amphenol.com.tr China Amphenol-Tuchel Electronics China Branch 20 Tianshan Road Changzhou 213022 Telefon +86 519 85 11 03 01 www.amphenol.info Italien Amphenol-Tuchel Italy Via Barbaiana n. 5 20020 Lainate (MI) Telefon +39 02 9325 41 www.amphenol.info Südafrika Amphenol International Ltd Chislehurston 30 Impala Road 2196 Chislehurston Sandton, 2146 Telefon +27 11 7839 517 www.amphenol.co.za USA Amphenol-Tuchel Electronics / Amphenol Sine Systems 44724 Morley Drive 48036 Clinton Township, MI Telefon +1 586 913 8630 www.amphenol.info Deutschland Amphenol-Tuchel Electronics GmbH August-Häusser-Str. 10 74080 Heilbronn Telefon +49 7131 929 0 www.amphenol.de Korea Amphenol DaeShin Elect and Precision Co.,Ltd 558 Songnae-Dong, Sosa-Gu Bucheon-City, Kyunggi-Do Korea 422-130 Telefon +82 32 6103 800 www.amphenol.co.kr Amphenol Corporation Corporate Headquarters 358 Hall Avenue Wallingford, CT 06492 Telefon +1 877 2674 366 Telefon +1 203 2658 900 www.amphenol.com More Amphenol companies can be found here: www.amphenol.com Important Notice All technical data have been measured in a laboratory environment and can be different during practical usage of the product. Any product information is for descriptive usage only and not legally binding; particularly the information does not constitute or provide any legal guaranties (“Beschaffenheitsgarantie” or “Haltbarkeitsgarantie”). We reserve the right to change the design due to improvement in quality, development or production requirements. This catalogue must not be used in any form or manner without our prior approval in writing (Copyright Law, Fair Trading Law, Civil Code). Your engineering sales representative: Amphenol-Tuchel Electronics GmbH | August -Haeusser Straße 10 | 74080 Heilbronn, Germany Telephone: +49 (0)7131 929 - 0 | Fax: +49 (0)7131 929 - 486 | www.amphenol.info ATE 2200 G 0615 / 1000 0615 Printed on chlorin-free bleached paper, specifications may be changed without notice. Copyright by Amphenol-Tuchel Electronics GmbH, Germany Argentinien Amphenol Argentina Av. Callao 930 2nd Floor Office B “Plaza“ C1023 AAP Buenos Aires Telefon +54 11 4815 68 86 www.amphenol.com.ar